A research team from the Okinawa Institute of Technology (OIST) in Japan has developed a mini perovskite solar module based on large‐area uniform and dense perovskite films with a thickness of more than one‐micrometer.
The scientists fabricated two modules, sized 5x5cm2 and 10x10cm2, with efficiencies of 14.55% and 10.25%, respectively, which reportedly rely on perovskite layers with high crystallinity, large grain sizes, and small surface roughness.
According to the team, the first device managed to work for 1,600 hours at more than 80% of this efficiency while the larger module was able to maintain unspecified high levels of efficiency for over 1,100 hours.
“Scaling up is challenging because as the modules increase in size, it’s harder to produce a uniform layer of perovskite and these defects become more pronounced,” said researcher Guoqing Tong. “We wanted to find a way of fabricating large modules that addressed these problems.”
In larger perovskite modules, perovskite films are often developed with more defects and pinholes - an issue that can be solved by increasing the film thickness. This was achieved by dissolving a high concentration of lead iodine – which is one of the precursor materials generally used in perovskite cells to improve their efficiency and stability – in the formation of the perovskite film.
Ammonium chloride (NH4Cl), a white crystalline salt that is highly soluble in water, was added to the solution in order to increase the solubility of lead iodine. “This also allowed lead iodine to be more evenly dissolved in the organic solvent, resulting in a more uniform perovskite film with much larger grains and fewer defects,” the team explained. “Ammonia was later removed from the perovskite solution, lowering the level of impurities within the perovskite film.”
Ammonium chloride was applied through a two‐step coating process that is said to effectively slow down the crystallization rate of perovskite, leading to uniform and compact, full‐coverage perovskite layers across large areas. The scientists are now planning to build a 15x15cm2 module and to test vapor-based methods in the manufacturing process.