Researchers from the City University of Hong Kong and the Southern University of Science and Technology in Shenzhen, China, have shown that a self-assembled monolayer can facilitate the formation of a large-area perovskite film using a blade-coating process, thus promote the upscaling of perovskite photovoltaic technology.

Researchers build perovskite solar cells with layers of material deposited on an underlying substrate. In adapting the high-speed blade-coating method for perovskite thin-film deposition, the researchers realized that the surface properties of the substrate are critical for large-area coating and perovskite growth. The current process leaves voids at the buried interface of the perovskite film that is detrimental to the device performance. “To solve this problem, we have screened various hole-transporting materials and found that self-assembled monolayers are a class of promising materials for the upscaling of perovskite devices,” said Alex Jen, a professor at City University of Hong Kong.

Last month, a group of Dartmouth College scientists developed what it refers to as 'the quickest reliable printing method for the manufacturing of perovskite solar cells'. The Dartmouth Engineering Lab's new method accelerates total processing time of solar charge transport layers (CTLs) by 60 times while maintaining reliability.

"Our method prints the layers of the solar cell with the speed and efficiency of a commercial newspaper printing press. This high manufacturing speed is important because it directly translates to lower cost per kWh, which will ultimately make solar energy more affordable for a larger population", said Dartmouth Engineering Professor William Scheideler

Perovskite solar panels have been under intensive R&D, and it seems as if commercial production is right around the corner. Some pilot-scale production lines are already functional, and companies are now ramping up production of perovskite panels, using various technologies.

UK-based Oxford PV, for example, recently announced that it has completed the build-out of its 100 MW manufacturing site in Germany, and it is on track to start full production in 2022. China's Microquanta Semiconductor perovskite panel factory is reportedly also nearing production (which should have started late 2020, but updates have not been available since), and another China-based company, GCL, has raised around $15 million USD to expand its pilot-scale production factory to mass production (100 MW).

Oxford PV has announced that it has completed the build-out of its manufacturing site in Brandenburg an der Havel, Germany.

The site houses the world's first volume manufacturing line for Oxford PV's innovative perovskite-on-silicon tandem solar cells with an annual target manufacturing capacity of 100 MW. Oxford PV expects the line to start full production in 2022.

CubicPV is said to be in talks with the Indian government to participate in the performance linked incentives (PLI) scheme for solar equipment manufacturers. CubicPV was established as a result of a collaboration between Hunt Perovskite Technologies and 1366 Technologies.

CubicPV reportedly plans to invest $1.1 billion to set up 10 GW solar wafer and cells manufacturing capacity in India over the next five years. Frank Van Mierlo, CEO of CubicPV, said that the company is planning to bring its innovative products in the solar equipment category, such as wafers and semiconductors, to India.

Researchers from the Emerging Electronic Technologies Group of Prof. Yana Vaynzof at Germany's Technische Universität Dresden have found that fundamental processes that occur during perovskite film formation strongly influence the reproducibility of the photovoltaic devices.

When depositing the perovskite layer from solution, an antisolvent is dripped onto the perovskite solution to trigger its crystallization. "We found that the duration for which the perovskite was exposed to the antisolvent had a dramatic impact on the final device performance, a variable which had, until now, gone unnoticed in the field." says Dr. Alexander Taylor, a postdoctoral research associate in the Vaynzof group and the first author on the study. "This is related to the fact that certain antisolvents may at least partly dissolve the precursors of the perovskite layer, thus altering its final composition. Additionally, the miscibility of antisolvents with the perovskite solution solvents influences their efficacy in triggering crystallization."

GCL Optoelectronics Technology Holdings, a subsidiary of China's Golden Concord Holdings Limited (GCL), recently closed a new financing round to enable it to expand its pilot perovskite solar module production to the mass production level.

According to various reports and news, the company has announced raising more than RMB 100 million (around $15.36 million) for a 100 MW mass production line for these modules.

Energy Materials Corporation (EMC), developer of high-speed roll-to-roll manufacturing of solar energy panels, recently announced that it has developed an enabling process to print transparent conductors as part of the scale-up of its inline manufacturing process.

Roll-to-roll printing of metal conductors on Corning Willow Glass (flexible glass) at 60 meters per minute reportedly sets a world speed record for printing flexible electronics on glass. The process surpasses the company's goal of achieving less than 5% loss in the transmission of light though the conductive layer.

Energy Materials Corporation (EMC) has stated its plans for roll-to-roll printing of perovskite PV on glass.

The plan is backed by two partnerships, one with the Eastman Kodak Company for roll-to-roll printing and another with glass and ceramics company Corning, for flexible glass. EMC's funding includes a $4 million research grant from the Solar Energy Technologies Office of the U.S. Department of Energy.

Researchers at South Korea's KRICT, led by Seo Jang-won, have demonstrated pilot-scale "roll-to-roll" (R2R) manufacturing of flexible and light perovskite solar cells.

As an eco-friendly antisolvent, Seo's team introduced tert-butyl alcohol (tBuOH), a colorless solid, which melts near room temperature and has a camphor-like odor, for R2R processing through cooperation with VTT Technical Research Centre of Finland.